Correctly stacking loaded pallets in warehouses and storage facilities is very essential to prevent accidents. To prevent sliding or collapsing, materials should be blocked, stacked, interlocked, as well as their height should be regulated, according to OSHA regulations.
Additionally, the way the materials are stored should not pose a risk. Pallets that are loaded improperly pose a severe risk to worker safety and increase the likelihood of warehouse accidents.
A pallet inverter designed by Top Industries Inc. can enable the safe transfer of your loaded items from one pallet (such as wooden) to another (plastic) pallet as required in many industries.
The following are a few things to keep in mind if you are stacking loaded pallets:
1. Keep at the bottom the heaviest pallet
The heaviest items should be placed at the bottom of the pallet while loading it. To hold the weight of numerous loaded pallets at once, the heaviest pallet should be at the base of a stack. The centre of gravity for the entire stack is decreased by the heaviest pallet.
2. Use a certain pallet storage method
The double-stacking method, which involves sandwiching lifting aids like stabilisers or bars between the pallets to promote stability inside each stack, can be used to increase the stability of laden pallet stacks.
3. Stack pallets evenly
Products that protrude from or dangle over a laden pallet’s edges can always be dangerous. Such pallets have the potential to tip a stack of laden pallets. Therefore, it is essential to make sure that pallets are uniformly piled and that no merchandise jut out past the sides of the pallet while block stacking loaded pallets.
4. Follow a certain stacking pattern
Typically, things are stacked on pallets in either an interlocking stacking arrangement or a columnar alignment pattern. Product cartons are simply stacked on top of one another until the specified stack height is attained when products on a pallet are stacked in a columnar fashion.
5. Inspect the condition of pallets
Although periodic pallet inspections before and after loading and unloading are common in warehouses, reused wooden pallets should be inspected carefully.
6. Do not restack your pallet
There is no one-size-fits-all method for packing and stacking pallets for storage and deliveries. Use the best practises to get it correctly the first time, whether you have one stack, two stacks, or more, and prevent pallet restacking.
7. Do not stack the load over the edge
The ideal way to position your boxes so they are as close to the edge as feasible without going over is to maximise every square inch of your pallet. Additionally, this facilitates and strengthens strapping.
8. Avoid the pyramid form for the freight
Smaller boxes should never be stacked at the top of the pallet, as is the mistake of many businesses. This results in the stack becoming pyramid-shaped as it grows taller and thinner.
Top Industries Inc. has plenty of experience in designing pallet inverters for many industries, so follow on Twitter account of this company to get more info on this.
